Allion’s Ecosystem Solutions incorporate with latest digital innovations – Visual recognition, environmental sensor, robotic arms and cloud-based management platform. Solutions can be fully customized for various applications and spanning across different industries and user cases. By providing critical insights into product issues and market demand, our expert consultant teams support hundreds of world-renowned brands and manufacturers to specifically tailored the validation requirements and facilities to their needs.
Manufacturing safety is one of the top challenges facing many industries today. In facilities associated with high risks or spacious fields, Industry 4.0 technologies, such as remote monitoring and real-time alert systems, are adopted not only to reduce accidents and injuries but also to increase production yields and efficiency.
Allion’s AI-Driven IIoT service is specifically designed to provide customized solutions for businesses that are ready to embrace industrial IoT. Our solution includes quality improvement plans, software and hardware integration, and cloud-based platforms. Allion creates a communicating network of things and people that allow enterprises to make manufacturing smart and resilient.
Get tech support for product design, fixture development, and certification
Product Traceability IIoT Platform
Allion’s cloud-based product traceability platform is utilized to monitor and track everything that is happening on the sites. With seamless integration of AI-driven image recognition, robotic arms, sensors, and cloud-based system, the platform gathers and transfers the data into controllable factors for productivity analysis, and monitor real-time performance for each and every workstation.
To boost the manufacturing efficiency and achieve the most consistent product quality, Allion helps build the production line using vibrating plates, robotic arms, and AI visual recognition technology to automate operations and detect defects.
The cloud system can track and trace elements of a product as it moves along the production line.
AI-Driven Cloud System
Sensors and vision-based monitoring systems are employed at the assembly line to oversee the manufacturing process and prevent abnormal situations.
Users demand first-rate cable-connector components, so do brands. Based on existing standards of international associations, Allion establishes a set of customized specifications that meet safety, functionality, and compatibility requirements of different brands. Allion ensures that the best user experience is delivered by controlling the product and supplier quality.
During the hardware design stage, signal integrity and impedance issues can significantly affect the cable-connector product’s high-frequency transmission characteristics. By partnering with Allion, you can enhance your in-house testing capabilities with simulation analysis, exclusive test equipment, and association-approved fixtures.
E-parts and component outsourcing is customary in the complex automotive ecosystem. The “just-in-time” model, which is regarded as a classic practice by the automotive industry, was able to help automakers reduce inventory costs and maintain efficient factory operations, but it lacks the flexibility to adjust to the fast-changing business environment.
In addition, the rise of electric and smart cars drastically changes the collaboration model in the automotive industry. Since automobiles require stricter quality validations and the more integrated supply chain management, it is crucial to have the right business partners. The cooperation capacity, response speed, and R&D strength are now the supplier qualification highlights. Automotive manufacturers and suppliers are bound to face various challenges while developing product validation requirements.
To ensure that the best driving experience is delivered, automakers worldwide have established manufacturing and production regulations and asked component manufacturers to follow. Allion is approved and trusted by more than 30+ international associations to provide standard or customized tests for functional safety and product quality. We provide comprehensive global support for a wide range of safety levels in the automotive industry.
ISO 26262: Product Design
ISO 26262: Product Validation– ASIL AI Auto solutions
Allion’s engineering team performs hardware and software testing and consulting services for automakers. In addition to customized scenario testing and in-vehicle OTA performance enhancement, we also provide advanced support for supplier product quality control management.
The intelligent vehicle system has become the must-have feature. Allion analyzes the performance of your product and compare it to your competitors. We help you deliver better user experience by establishing effective KPIs and measurement metrics based on what the market truly needs.
Allion has organized our automotive component and product debugging cases into an integrated database, assisting customers in future product testing while providing quick, direct, correct solutions, and tools.
In consideration of driving safety, automotive components must pass a number of regulations and quality certifications to ensure production quality. However, most of the packaging is traditional, which requires a lot of time and labor costs. Allion's automated equipment integration and systematic safety inspection can improve production efficiency.
Allion helps detect hidden quality issues through front-end design, SQA, HQA, and signal measurement. As the complexity of automotive electronic systems increases, Allion offers a complete one-stop tech support to meet the diverse needs of customers around the world, focusing on the future development of key automotive applications.
In order to provide better quality automotive products, car manufacturers need to reduce the gap between real road tests and software simulations. Allion builds ecosystem metrics and user scenario models to predict potential quality risks. By reproducing conditions and environments, Allion accurately examines the features and functions of automotive products operating in real-world systems.
With the growth of cloud and IoT technologies, the server industry now houses global data centers. All server brands face the new challenge of achieving stable and high-speed continuous computing. Data center needs to pass a long-term, 24/7, and complete validation test process in a qualified lab before formal operation.
Allion has over 30 years of test experience and big data for analysis in various fields. We provide comprehensive industry evaluations, multi-party resource integration services, and complete validation planning for existing or beginner cloud server brands worldwide.
According to customer needs, Allion assists Data Center and Cloud Service providers in formulating server specifications, evaluating and suggesting suppliers, establishing test environments, and providing product standard validation and other services.
The server operation is dependents on the cooperation of a number of software, hardware and key components. Each item has its own test request, performance standards and debug requirements. Allion provides appropriate validation test to ensure your products can be optimized and maintain stable operation 24/7.
Allion build 65KW (Heat load) Walk-in Chamber to accommodate three 48U racks together foor temperature and humidity reliability test under all servers (on three racks) in operation simultaneous condition.
Thermal Shock Chamber
Product Life Cycle Validation
Through concentrated high-intensity and repeatable extreme variable testing to exam the product weaknesses and defects in a very short time and process.
HALT System Model Typhoon 8.0
Vibration Table: 100"x48" (2540mm x 1219mm)
Vibration Table Capacity: 1200lb (544kg)
Vibration Range: 5-75 gRMS (10Hz to 5KHz)
Temperature Range: +200°C to -100°C (+392°F to -148°F)
Thermal Ramp Rate: 70°C/min
HALT System Model Typhoon 4.0
Vibration Table: 48"x48" (1219mm x 1219mm)
Vibration Table Capacity: 600lb (272kg)
Vibration Range: 5-75 gRMS (10Hz to 5KHz)
Temperature Range: +200°C to -100°C (+392°F to -148°F)
● More than 10 sets of real-time Oscilloscope with highest 70GHz bandwidth ● More than 6 sets of Bit Error Rate Tester with highest 32.1Gbps data rate ● More than 5 sets of Vector Network Analyzer with highest 40GHz bandwidth
BERT for Receiver
BERT for Receiver
R&S ZBN VNA
Multiple Protocol & Performance Testers which indlucde PCIe, NVMe, SAS and SATA interface.
Hirota Smart Tester
Specialized Test Fixture by Allion
PCIe Gen5 test fixture for all of form factors which include CEM, M.2, U.2/U.3, EDSFF E1/E3 and OCP NIC 3.0
In recent years, a major shift towards a connected world has caused consumers to have higher expectations of connected products than ever, resulting in a more strenuous product development process. From our extensive experience in the networking industry, Allion offers product consultancy and RFP services for carrier and IoT products, reducing time and labor costs spent on product design, supplier management, and validation testing all while improving customer experience.
RFP Consultancy Service and Lab-as-a-Service (LaaS)
Many networking brands are looking to create their own products lines, yet brands don’t always have the proper R&D resources or certification test setup to create the best product. Allion’s RFP consultancy service helps brands filter and supervise ODMs/OEMs, simplifying the RFP process for brands. The Lab-as-a-Service can designate a dedicated engineering team, PM team, lab space, as well as test equipment to a brand, removing in-house operational and equipment expenses.
Due to differences in global requirements, tests for conformance, performance, and reliability are essential to the success of wireless network deployment. To achieve these tests, Allion has designed and built the AWE TR-398. It is designed for Wireless Access Point/Router ODMs and telecom service providers to validate their products with wireless performance test cases.
Due to the complexity of smart home connectivity, building a smart home ecosystem has been a costly and convoluted task for smart ecosystem manufacturers, adopters, and implementers.
With over years of research, product design, and certification experience, Allion understands the pain points of vendors and can help to overcome these IoT challenges.
In recent years, people have become aware of the importance of health and fitness. Be it at home or at the gym, health and fitness devices should be easy to use, reliable, and secure. In the past, Allion has assisted some of the top health and fitness equipment vendors in the US to ensure product quality. We offer the following solutions:
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Interoperability Test Center with Over 1000 Test Devices
Increasing interoperability issues associated with a growing number of connected devices can deteriorate user experience and even ruin brand reputation. Ensuring your device can connect with various devices is crucial to compete in the current market. Allion thus provides the most efficient interoperability testing plans to assure your product works perfectly with the most popular products in the market.
OctoScope STACK-MAX with Wi-Fi 6E
The new STACK-MAX with Wi-Fi 6E adds 6E functionality, enables parallel testing, has full OFDMA capacity, and increases dynamic range.
Wi-Fi 6E Performance Testing
TR-398 issue 2 corrigendum 1 ready
TR-398 issue 3 capable (Wi-Fi 6E, Mesh, etc.)
ETSI 103 754 capable (Roaming, Bandsteering, etc.)
US major carrier requirement
Wireless Test Equipment
Wireless test environments with respective test equipment